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The original design. |
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Assembly of the base cabinets. |
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I pocket holed the face frame. Nothing like a perfect fit! |
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A test fit to make sure the tolerences were correct. |
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Pocket hole joinery.....nothing like it. |
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I've been thinking long and hard about how to create the wave accent for the hutch. Instead of steaming the wood (which would have involved building a steam chamber) I decided to layer 3/8" rips from solid pine. It will require three strips per wave. |
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My Rockler Dovetail jig. It makes constructing drawer boxes a snap! |
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The drawer lumber ready to be cut on the jig. It took me 5 trys to get the tails and pins to line up perfectly. My final test pieces are in the foreground. |
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Installing the base cabinets. I had to make sure the face frames were perfectly aligned. |
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The base cabinet face trim....the transition joint was perfect!!
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Assembling the top units....
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The upper units face framed and sanded. |
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The joints came out perfect! |
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The second evolution of the wave accent. I re-decided to steam bend oak (1/2" thick). Worked pretty good until I got it in the form and then SNAP! |
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The third evolution......using an erlenmyer flask to increase the steam pressure. It took 2 days and about $50.00 worth of red oak (bends better than soft woods like pine) before I gave up. Apparently, the radius was too tight for these curves.. |
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After 4 trials with the steam chamber I decided to go with a laminate wave. Basically, I cut 5 strips 1/8" thick and glued 5 strips together for a 5/8" thick wave. |
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The first upper unit completed. I couldn't be more pleased. |
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The completed hutch. The homeowners will paint it white then I will come back and replace the moulding. |
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The cabinet shelves are adjustable. |
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Finished! |
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