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The finished bookcase minus the hardware. I should have documented the process but with everything else going on I only had time to pic the finished product. |
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The bloodwood finishes so nicely. A very, very dense species, it is diffucult to use with any kind of screw joinery. |
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Partial plans for the next step. |
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The lower drawer units were next. There are 2 20" wide units and 1 16" wide unit. Each consists of an upper and lower frame member as well as a partial open solid back. Here begins assembly of the frames. |
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Drilling pocket holes for attaching the cabinet sides. All holes will eventually be hidden by the desktop. |
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Cutting the back panels. |
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Assembly of the 16" drawer unit. |
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The freshly planed curly maple trim for the upper and lower accents on the drawer units. I think this is some of the most beautiful wood there is. |
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The measurements for the screws that hold the maple trim. |
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Clamping and gluing the trim. |
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The corners are perfect. |
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One of the 20" units with upper and lower trim. I will band the exposed ply so that the drawers extend out to the edge of the cabinet edges. |
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Gluing the upper trim on the 16" unit. |
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I love Curly Maple. |
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Attaching the Bloodwood trim with pocket holes. Didn't work out great as the wood is so dense that the non-pre-drilled screw holes cracked the wood on a few spots. |
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This side will be attached to the perpendicular "L" segment of the desk. The holes are for the attachment bolts that I will make from steel plate and rods. |
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First coat of varnish.....only 8 more to go!! |
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Polishing the first desktop. I started with a 300 grit wet sanding, then 600 grit, then a #9 polish (Heavy-cut) followed by #1 scratch removing polish. |
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Detail of the corner joint. I picked up a tip from the Ridgid Woodworkers Forum that said to mix fine sawdust from your wood with glue and use it to fill holes or imperfections. It worked great!! |
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The second half of the desktop (the right-side "L") mating system. A strip of 1/8" thick aluminum and threaded bolts to secure it to the side of the other desktop. |
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I used dowels for the first time in ages to secure the bloodwood trim (instead of pocket screws). It worked much better than I anticipated. Lesson learned...... |
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My granny glasses. An unfortunate necessity these days. |
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Cutting the tressle pannels. The DeWalt saw is able to cut up to 16" wide boards with the pictured jig. |
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The tressle base joined and ready for the moulde. |
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The layout for joining the uprights to the base. |
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The base stamp finished. |
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I brought a bloodwood sample to Home Depot to try and match the color. They did a MARVELOUS job. |
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The panels fully sanded and ready for paint. |
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Glued and ready for painting. |
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Finished! |
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A little addendum. After measuring the distance from the back edge of the tressle base to the attachment point of the top I was off by 3/8". I had to add the top plate so that it would rest properly on the load bearing portion of the desktop. Another lesson learned. |
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The mating of the 2 corners. The fact that I constructed the two halfs completely independently and that they fit together so well is a testament to attention to detail. |
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The finished product. |
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The main desktop has a beautiful burl. |
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